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I’ve been working on a video camera system for my bike. The project is just getting started, but today I made the PCB for the power supply. You can see it above fit inside of its project box (a RadioShack 3x2x1″), or you can see the bottom side with solder and traces here.
It’s been a few years since I last etched a PCB, and as I’d run out of photoresist developer (a lye solution) I decided to make due with what I had readily available and laid out the board by hand, drawing it in pencil and marker and using nail polish as resist. I’m quite happy with how it came out. The many-year-expired tin plating chemicals that I had sitting around the basement even worked, giving it a nice tarnish-resistant silver finish.
This PCB and housing is designed to hold two eBay special step-down DC to DC switching regulators (buck converters) to get 5 VDC and 12 VDC from a 14.8 V 3000mAh LiPo battery pack. The 5V will power a SanDisk V-Mate solid state video recorder and the 12V a VioSport Action Cam 3. All of this together with an 8GB microSD card should allow for the continuous filming of eight to nine hours of mobile video while fitting in a small bento-style bicycle bag.
Now to wait for the rest of the parts to arrive so I can put it all together. The camera and recorder are here, I’m just waiting on the hand grenade battery and charger, bento bag, regulators, and powerpole connectors. Hopefully this won’t be too bad for a ~$200 project. The video quality should be decent as shown by this intentionally shaky test which features Danielle and Roxie (warning: contains dog nose) and single-charge recording length should be long enough to capture any bike ride that I might choose to record. More photos are available here, if you’re interested.